Forest Products Journal

Decision support system for lumber procurement and dry kiln scheduling

Publish Year: 1998 Reference ID: 48(9):51-59 Authors:
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Furniture producers are implementing small-lot, rapid-response production policies. In this environment, determining the optimal timing and mix of lumber purchases, controlling lumber inventory levels, achieving high kiln utilization, and satisfying demands for dried lumber in a timely fashion is more difficult. To address this problem, a lumber procurement and kiln scheduling decision support system has been developed. Dry kiln scheduling is modeled as a set of n independent and non-preemptive jobs processed on m non-identical, parallel machines (kilns) with the objective of minimizing the total weighted tardiness of lumber demands. Since optimal solutions are difficult to obtain and may not meet all the due dates, heuristic algorithms have been developed to generate efficient lumber demand/kiln assignment sequences in a multi-period planning Environment. The heuristics have been incorporated into a decision support system providing interactive assistance in determining a plan for purchasing and drying lumber that meets demand requirements and minimizes total costs. The decision support system 1) generates solutions for the sequence, timing, and content of each kiln charge, based on satisfaction of due dates; and 2) evaluates the costs of obtaining kiln-dried lumber from alternative sources (e.g., drying green or air-dried lumber or purchasing kiln-dried lumber).

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